ZAMAK 5 Die Casting Part
Product Name:ZAMAK 5 Die Casting Part
Material:ZAMAK 5
Torrance:±0.1mm
Finish:Electroplating
Description:
| Product name: | ZAMAK 5 Die Casting Part |
| Material: | Zinc Alloy |
| Torrance: |
±0.1mm |
| Finish: | Electroplating |
| Process: | Investment casting (Precision casting, All-silica sol precision casting)+precision machining |
| Application: | Automotive |
| Design: | Various type of 2D or 3D drawings are acceptable, such as JPG, PDF, DWG, DXF, IGS, STP, X_T, SLDPRT etc. |
| Standards: | AISI, ATSM, UNI, BS, DIN, JIS, GB etc. |
| Delivery time: | 35 days for samples and 30 days for production. |
| Package: | Bubble bag+box+pallet |
| Service: | OEM/ODM |
| Advantage: | 1. High quality material products 2. Fine casting technique 3. Accurate product dimensions 4. Nice quality with good surface |
Superior Material Performance
Utilizing premium ZAMAK 5 alloy (ZnAl4Cu1Mg), our die-cast components deliver 20% higher tensile strength and 30% greater hardness than standard zinc alloys. Ideal for high-stress environments where durability matters most.
Key Technical Advantages
Enhanced Mechanical Properties
Tensile Strength: 350-385 MPa | Hardness: 91-100 HB
Impact Resistance: 55 J/cm³ | Creep Resistance: 2x ZAMAK 3
Precision Die Casting Capabilities
Tolerance: ±0.15mm per 25mm (ISO 8062 CT6)
Min. Wall Thickness: 0.8mm | Surface Roughness: Ra 1.6-3.2μm
Net Shape Complexity: Intricate ribs, threads & undercuts
Environment Resilience
Operating Range: -40°C to 150°C | Salt Spray Resistance: 500+ hrs (ASTM B117)
Industry-Proven Applications
Automotive: Seat belt components, sensor housings, transmission parts
Electronics: Connector housings, heat sink bases, power tool frames
Industrial: Pneumatic valve bodies, hydraulic fittings, conveyor components
Defense: Firearm mechanisms, tactical gear hardware
Value-Added Engineering
• Optimized Production: High-speed die casting (800+ shots/day)
• Surface Finishing Options:
Chromate conversion (RoHS compliant)
Electroless nickel plating (ENP)
Powder coating (Corrosion resistance >1000 hrs)
• Full Compliance: Material certs (ASTM B86), PPAP, DFM analysis
Competitive Edge
✓ 15% lighter than aluminum at comparable strength
✓ 40% lower machining costs vs. steel parts
✓ Zero porosity guarantee (X-ray Level B inspection)
✓ Per-part cost reduction up to 35% over plastic injection molding
Factory Pictures:
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