Hardware Machining

Your Professional Hardware Machining Supplier

 

Our goal is to be your reliable partner for hardware machining in China. Dexun is a global professional manufacturer of Foundry(Casting)&CNC machining products, with new product R&D design center. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
Why Choose Us

Production equipment:

We have 16 CNC machining centers, 30 CNC lathes, 6 fully automatic CNC machines with automatic sampling equipment, 20 testing instruments, and die-casting machines, among other advanced production equipment.

Our certifications:

We hold two international certifications: ISO9001 & IATF16949 Certification and PPAP Level 3 Certification.

Our team:

We have 32 professional technicians, 14 senior engineers, and a dedicated R&D team of 15 people.

Our services:

Our team of experts will recommend the most suitable products according to customer needs and provide detailed consultation, we ensure timely delivery, and we provide long-term service support.

 

Advantages of Hardware Machining
 
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High precision: Achieves tight dimensional tolerances for accurate fitting and functionality.

 

Versatility: Can produce parts of diverse shapes and sizes to meet different hardware needs.

 

Quality consistency: Ensures each part has the same high quality due to standardized machining procedures.

 

Customization: Allows for creating unique parts tailored to specific hardware designs.

 

Durability: Proper machining techniques enhance the strength and lifespan of the parts.

 

Specification of Hardware Machining

 

Finishing Methods

Machining Surface Finish

As Machined

Minorly visible tool marks with a standard surface roughness (Ra) of 3.2μm. Surface finishes may be increased to 1.6, 0.8, to 0.4μm.

Bead Blasting

Primarily used for visual purposes, bead-blasted parts reflect a matte finish with a light texture.

Powder Coating

Adds a wear and corrosion finish to the surface of parts to provide higher impact resistance which can be applied to any metal and is available in many colors.

Anodizing Type II(Clear or Color)

Adds a corrosion-resistant, ceramic layer to the surface of an aluminum or titanium part which may be dyed to different colors.

Anodizing Type III(Hardcoat)

Adds a stronger corrosion-resistant, ceramic layer than Anodizing Type II surface finishes and may also be dyed in different colors.

 

Features of Hardware Machining

 

 

A significant advantage of machining is its short lead time to production and high processing accuracy. While there are many ways to manufacture parts, such as 3D printing, injection molding, and casting, machining often provides superior precision.

 

If you have 3D-CAD data, machining can even begin on the same day you make the request. Plus, since it doesn't require pre-preparation like molds, it's highly adaptable, making it ideal for high-mix, low-volume production.

 

Application of Hardware Machining
 
 
 

Aerospace industry:

Custom-machined parts are used for manufacturing precise components like turbine blades, engine parts, and structural elements, ensuring high performance and safety in aerospace applications.

 
 

Medical equipment:

Hardware machining is applied to create specialized parts for medical devices, such as surgical tools, implants, and diagnostic equipment, meeting strict standards for precision and biocompatibility.

 
 

Automotive manufacturing:

Custom parts are machined for automotive systems, including engine components, transmission parts, and suspension systems, enhancing vehicle performance and reliability.

 
 

Industrial machinery:

Machined custom parts are used in heavy machinery and industrial equipment, such as gears, shafts, and housings, to support efficient operation and durability in demanding environments.

 

 

Process of Hardware Machining
 

Approve the technical drawings: The first stage of the machining process involves analyzing and approving plans for the part. Parts are usually designed using technical drawings before they are machined.

 

Create a model: Once the technical drawings have been approved, the second step can begin. This step involves creating a model of the part to make sure that all of the specifications are correct when the part is produced to scale.

 

Determine which machining techniques to use: Now that the part is ready to be machined, it’s important to determine which technique to use.

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Select the machine tool: At this point, the machinist is almost ready to begin crafting the part. All that remains is to choose which machine tool to use. Like the machining technique, the machine tool is selected based on the complexity of the part.

 

Machine the part: Machining is the penultimate step of the process. By the time the actual machining takes place, most of the work has already been done. It’s the preparation that takes the most time and resources.

 

Quality control: Last but not least, the part must go through quality control. The piece will be analyzed to make sure that everything is consistent with the original plans and that there are no errors or defects.

 

Packing and Shipping of Hardware Machining

 

Packing

Bubble bag+box+pallet

Shipping

Shipped by road, sea, rail

 

FAQ

Q: What materials can be used for custom hardware machining?

A: We can machine a wide range of materials, including stainless steel, aluminum, titanium, brass, copper, and various plastics, depending on your project requirements and application.

Q: What is the typical lead time for custom-machined parts?

A: Lead time depends on the complexity of the part, material availability, and order quantity. Generally, it ranges from 1 to 4 weeks, but expedited services are available for urgent needs.

Q: Do you provide design assistance for custom parts?

A: Yes, we offer design support to optimize your parts for manufacturability and performance. Our team can work with your drawings or help refine designs to meet your specifications.

Q: How do you ensure the quality of custom-machined parts?

A: We implement strict quality control processes, including precision measurements, material testing, and inspections at every stage of production, to ensure parts meet your specifications and industry standards.

We're professional hardware machining manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap hardware machining for sale here from our factory. Quality products and low price are available.

Electronics Hardware Machining, Machinery Knobs and Handles, Investment Casted Hardware Machining

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